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Category: Case Studies

Case Study: Overpumping Solution from Sykes Pumps on Major Sewage Treatment Works 

During critical maintenance work on penstocks at a sewage treatment facility in Leicester, a major task prevailed: ensuring the uninterrupted flow of discharge while key infrastructure was offline. Luckily, Sykes Pumps was able to assist with an overpumping solution! A key challenge was creating a set up that would be able to handle a wide range of flow rates, ranging from 100-300 litres per second, all while the main infrastructure was temporarily offline. Our solution? An overpumping framework that was built around high-performance submersible technology. To meet the demands of this large-scale operation we deployed a XFP301M Electric Submersible Wastewater Pump as the main pump, with another inline as a duty back up. All flow was routed on a 300mm pipework to accommodate the high volumes of flow, safely and efficiently. In addition to the submersible pump units, we also installed an 8-inch super silenced diesel pump, which acted as high-level backup, providing an added layer of security. The entire setup was controlled using variable speed drive panels and managed by ultrasonic float controls, to ensure precise and responsive operation. To monitor system performance, we integrated full telemetry support for those on site. Digital flow meters were also installed to accurately log and manage discharge volumes. Throughout the entire process the Sykes Pumps team provided valuable support, ensuring all systems were set up, configured and tested before deployment. Our close collaboration with those on site, ensured the process was conducted quickly and without any operational delays. Once installed, the system performed exactly to spec and continues to operate reliably. The client now has a high-capacity, fully monitored overpumping solution that is expected to remain on long-term hire throughout the duration of the penstock work. With digital monitoring and robust fail-safes in place, there is full confidence in the system’s performance. Another successful job from Sykes Pumps!

Case Study: Sykes Pumps Assists in Dewatering Operations for New South East Reservoir Construction 

A new Oxfordshire reservoir, South East Strategic Reservoir Option (SERSO), is under way, creating a major new investment in water security and water supply for the Southeast region. Sykes Pumps was called to assist in the dewatering process of a large pond and surrounding floodplain to make way for the new reservoir. The water needed to be pumped a distance of 350m to a designated runoff water course. Before discharge, the water needed to be treated in order to make it environmentally safe and regulatory compliant, meaning it had to have a PH level between 4-8 to meet the strict standards. Maintaining such a large distance of 350m introduced complexities to the project, including controlling the flow and turbulence of the water. These factors could directly impact the accuracy of our PH level measurements, therefore it was important that the flow of water was controlled. During the dewatering process, to help control and manage the flow of water, Sykes Pumps devised a solution that involved using the P3001 Submersible Pump and PX12N Submersible Pumps; high volume flow rate submersible pumps suited for moving vast quantities of water. The LC50 Lamella Clarifier, Polymer Dosing System and Water Treatment Monitoring System from our Sykes Silt Away range was used to treat the discharged water and monitor the PH levels. Achieving the desired PH values required monitoring the flow and turbulence rates via a live monitoring system, making several adjustments to the flow rate control, and using an additional settlement tank to allow accurate monitoring before discharge. This required regular site follow ups to recalibrate our systems from our experienced engineers. We also provided technical advice from our polymer dosing specialists. Heavy rainfall in the area caused additional issues, such as flooding of the whole area, however, our engineers were on hand to support on several occasions. We successfully pumped and treated the water from the floodplain and pond and safely discharged the water into the runoff course. This has allowed for further ground testing to take place, confirming the area’s suitability for a large reservoir to be constructed on it. As a result, the area has been green lit by local authorities and can now proceed with the next phase of the project. This project is a significant milestone in regional water security planning, and the long-term benefits it will be bring to the region cannot be understated.

On-Set Dust Control with FV900 for Coffee Advert: A Case Study

When a major coffee company began filming a new television advert at an indoor studio location, their creative concept required the use of large amounts of coffee beans and ground coffee as part of the set. While it created visually striking scene, the airborne coffee dust this created presented a unique health and safety challenge for the production team. Dealing with tight filming schedules and sensitive audio needs, the client turned to the Andrews Sykes team for a discreet and efficient ventilation solution that would keep air quality high without interrupting the flow or timeline of the shoot. What Challenges Did We Face? As filming took place in a closed indoor space, it created the ideal environment for coffee dust to accumulate in the air. Without the proper airflow, this posed a number of issues, including: How Did We Solve the Problems? We supplied an FV900 ventilation fan, a high-performance unit designed for extracting airborne particles in enclosed environments, to meet the needs of the studio. The FV900 was chosen for its: Our expert engineers worked alongside the production team to install the unit in a strategic location to deliver optimal extraction throughout the shoot. The FV900 was run continuously during active filming to manage dust levels and maintain a safe working environment. The Results The FV900 ventilation fan performed exactly as required, keeping coffee dust levels under control and significantly improving the air quality on set. This enabled the cast and crew to work comfortably and safely throughout the production. The equipment ran quietly in the background without disrupting filming which ensured the project stayed on schedule. Our ability to respond at short notice and deliver expert on-site support proved to be a key factor in the smooth and safe running of this high-profile commercial shoot. The client was especially pleased with how quickly the unit was delivered and installed, and praised its discreet operation and effectiveness. If you’re working on a production where air quality matters – whether it’s a film set, studio, or event – we’re here to help. Give us a call on 0800 211 611 or enquire online to discover how we can safeguard your shoot. Read more of our case studies here.

Delivering Reliable On-Set Heating for Apple TV Series

When a globally streamed Apple TV series began filming across multiple UK studio locations during the winter, maintaining a warm set became crucial. With scenes scheduled for filming at SDTA Hoddesdon Studios and a disused DHL site in Enfield, both locations lacked permanent heating systems, and the production crew needed a solution to keep cast, crew, and sensitive equipment protected from cold conditions without disrupting filming. The team turned to Andrews Sykes for a reliable and trusted heating solution for TV and film – one that could be delivered quickly, installed easily, and operate discreetly throughout the shoot. What Challenges Did We Face? With no built-in climate control in the filming locations and freezing outdoor temperatures, there were serious risks of disruption and delay. The key challenges included: How Did We Solve the Problems? In order to deliver effective heating across both filming sites, we supplied and installed 10x FH4000 indirect fired heaters across both filming sites. This unit was selected for its: Our engineers worked closely with the on-site crew to strategically position the heater hire units for even airflow and consistent warmth. All equipment was discreetly installed to avoid any interference with camera lines, lighting rigs, or sound setups. We also provided ongoing support and maintenance throughout the hire period to ensure reliable performance and zero disruption. The Results Cast and crew remained warm and focused and sensitive filming equipment was protected from the cold weather. Most importantly, production stayed on schedule and avoided any expensive weather-related delays. The client praised our fast response, reliable equipment, and professional service, reinforcing our reputation as a trusted partner for temporary climate control for studios and large-scale production environments. Looking for temporary heating for your next production? Call 0800 211 611 or enquire online today – let’s keep your crew comfortable and your production moving. Read more of our case studies here.

Enhancing exam room comfort

Enhancing exam room comfort

They say the destiny of a country rests with its students, and at Andrews Sykes, we are playing our part in ensuring the next generation

What happened in Europe this month? – Valentine’s Edition

What happened in Europe this month? – Valentine’s Edition

It’s the season of love, but we know that not everyone is a fan of Valentine’s Day. In some instances, self-care and personal growth must take priority. We’ve taken this somewhat literally in Belgium, with our progress in the region recently extending to opening a third depot in the country.

What’s been happening in Europe this month?

What’s been happening in Europe this month?

We knew last month had been a good one, but it has since come to light that it was our best December on record from a revenue perspective! Britain experienced snowfall, ice and bitter temperatures – and it’s fair to say our clients were cold. Although we didn’t have a choice in the weather, our loyal customers chose us to provide temporary heating units. We’ve always made it our target to provide a high level of service and deliver during sleet, snow, or shine, and that’s exactly what we did!

Winchester City Council enlists help of Andrews Boilers for leisure centre development

Winchester City Council enlists help of Andrews Boilers for leisure centre development

When a local authority in Hampshire faced the prospect of a major leisure centre development being delayed, a solution was required immediately to ensure the project was completed on time.

The construction company responsible for the scheme has worked on countless high-profile builds including the London Aquatic Centre used during the 2012 Olympics, and they were desperate to avoid any setbacks here. Local councillors had stressed that people in the community were expecting the leisure centre to open on a specified date, but doubt had been cast over the likelihood of this due to the deferral of flooring being laid.

Air conditioning trinity cools uni building during student clearing process

Air conditioning trinity cools uni building during student clearing process

You might expect the summer to be a quieter period for universities up and down the country, but that’s not entirely true. In fact, one of our major account customers – a facilities management service provider – has just placed a significant air conditioning order with us to ensure a campus building stays cool during the student Clearing season.